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Fabrication Sheet · Living Room

Fluted Kallax Sideboard

Beginner6 hours€171 – €231

Identified base piece

IKEA Kallax 2x2

Art. 802.758.87 · €55–€75 · IKEA Portugal

Buy ↗

Materials & cuts

  • Pine half-round moulding 12 mm × 2.4 m × 18 pcsBauhaus · Bulky€44–€60Buy ↗
  • Oak-veneer plywood 6 mm × 1 sheetBauhaus · Bulky€33–€45Buy ↗
  • Tapered oak legs 15 cm × 4 pcsAmazon · Small€19–€25Buy ↗
  • White wood glue × 1 bottleAmazon · Small€5–€7
  • Natural hardwax oil × 250 mlAmazon · Small€14–€20
  1. Front half-round mouldings

    Qty 64
    Length
    735mm
    Width
    12mm
    Thickness
    6mm

    Thin plywood / MDF · Edge: No edge banding

  2. Door panels

    Qty 2
    Length
    735mm
    Width
    365mm
    Thickness
    6mm

    Thin plywood / MDF · Edge: No edge banding

+1 cuts locked. Unlock with Maker Pro

Dimension check: all cuts fit IKEA Kallax 2x2.

Toolbox

  • ↺ Beginner swap: Miter box and handsaw (~€12)

  • ↺ Beginner swap: Clamps and glue only

  • ↺ Beginner swap: Sanding block, 120/220 grit

Safety & PPE

Safety glassesDust mask (FFP2)Hearing protectionNitrile gloves for oil
  • Anchor to the wall with the included anti-tip kit — sideboards with doors can tip over.
  • Oil-soaked rags can spontaneously combust: lay them flat outside to dry.

Estimated budget

  • Base piece€55 – €75
  • Dimensioned lumber & sheet goods€77 – €105
  • Hardware & consumables€38 – €52
Total build cost€171 – €231

Most likely estimate€200.99

Step by step

Preparation

  1. 01Assemble the Kallax lying on its side following IKEA instructions, without nailing on the back panel.
  2. 02Measure each cubby — confirm 335 × 335 mm before cutting.

Cutting

  1. 03Cut half-round mouldings to 735 mm using a stop block for equal lengths.
  2. 04Cut plywood into two door panels and one top.

Assembly

  1. 05Glue half-round mouldings side by side onto the panels, working out from the centreline.
  2. 06Fit push-to-open hinges and mount the doors.
  3. 07Screw tapered legs to the base using mounting plates.

Finishing

  1. 08Sand lightly with 220 grit and apply two coats of hardwax oil.
  2. 09Install the wall anti-tip strap.

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